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SWANserver - Plant Data Collection
Effective communication with multiple monitoring modules

SWANtech offers a convenient way to collect, correlate and present the equipment condition information generated by our SWANguard stress wave monitoring modules. A plant or large facility may incorporate dozens to hundreds of mechanical assets that are critical to the operation of the plant/facility.

SWANguard modules provide a low-cost and superior means for continuous monitoring of all of these assets. The state of health information produced by the SWANguard modules are polled by the SWANserver which collects, archives, correlates, analyzes and presents this data to plant personnel. The SWANserver is the ideal solution for centralized monitoring of plant critical assets.

A plant SWANserver can communicate with any number of SWANguard modules placed around the plant/mill/facility/ ship adjacent to the equipment assets they are monitoring. It can communicate with all of these modules via spread spectrum radio, wireless LAN WiFi, via EIA-232 and EIA-485 serial links, fiber optic links and even over a plant Ethernet LAN. The SWANserver constantly collects and archives the key stress wave measurements from all SWANguard modules, as well as retrieving special data records generated within the SWANguards when they identify increased and/or excessive changes in stress wave energy. All of this data is stored into relational database tables in the SWANserver and used to generate a range of asset condition reports and displays as well as for statistical asset analysis purposes.

The SWANserver provides a large number of web-based informational displays that are available to designated plant personnel at their desktop PCs, over the plant LAN, based on user ID and job category.

If the SWANserver is interfaced into a corporate WAN then remote user access is also supported. Stress wave energy, as monitored by the SWANguard modules, is impacted by the operating conditions of the plant assets. This provides for identification of preferable operational conditions that extend asset life, based on the SWANserver being able to monitor and correlate relevant plant measurements.

The SWANserver can interface with plant control systems, using OPC or Modbus [serial or IP], to obtain the necessary operational data. It can also format asset condition information into XML web pages or CSV data files for M2M delivery to corporate and plant asset management and maintenance  management systems..

The SWANserver data collector provides:

  • Integration with DCS, SCADA & PLC systems
  • Integration with asset management systems
  • Web based information presentation
  • Consolidated display of total plant/facility asset condition information
  • Condition-based collection and analysis of data records

The SWANserver provides additional important data analysis benefits:

  • Correlation of SWE with plant operational factors
  • Identification of best practices for extending asset operational life
  • Statistical comparison of similar assets
  • Historical trending of SWE and co-presentation with relevant plant factors
  • E-Mail alerts and advisories set to designated personnel

SWANserver Features:

  • Supports over 500 sensors
  • Optional analog inputs for operational data
  • Provides OPC or serial/ Ethernet MODBUS data exchange
  • Supports XML based data exchanges
  • Supports CSV data file exchange
  • Automatic email dispatching of alerts and alarms
  • Long-term internal storage of SWE/SWPA history data
  • Long term storage of digital records
  • Web based display presentation
  • MySQL RdB tables for data archiving



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SWANtech offers several levels of asset monitoring and tracking. A SWANserver can be placed at each major facility/site to collect and process real-time measurements of asset wear and loading and can provide up to date asset condition information to both site/plant and remote personnel. Optionally, a corporate server can be established and can consolidate the data from all of the facilities.

In either case, SWANtech offers the option of having all asset data archived in a SWANtech-maintained SWANserver where data is maintained with confidentiality as to source, but available for use in making statistical correlations across classes of machines to identify best practices and optimal operational strategies for extending asset utilization while minimizing asset maintenance costs. In addition, it provides a secure backup site for replicating the data of the site/plant servers.

SWANserver Options:
  • Wireless communications to SWANguard's
  • Industrial rack-mount computer • Customized web displays by client/site
  • Ethernet communications to SWANguard's
  • E-Mail alerts and notifications
  • Statistical analysis of machine performance
  • Remaining useful life computations
  • Best of breed asset performance
  • Operational data correlations
  • Asset condition data feeds
  • Advanced correlations via CMAC
  • Data backup at CMAC
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or phone (in North America): 954.332.6710, Fax: 954.332.6779
 
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